BBI Injectors: Stage 0.5 Remanufactured (2004.5-2007 5.9 Cummins)


Reman 5.9 Cummins Performance Injectors rated at 24% Over Stock Fuel Flow= Solenoid Coil Derated to Approximately 50HP

  • Stock Injectors have a flow rate of 61.8 Liters/hour @ a pressure of 100bar.
  • These MY4.5 Stage 0.5 BBI Injectors use the Stage 1 nozzle (flow rate of 76.2 l/h @100bar=24% increase over stock), but with a shorter solenoid duration resulting in a reduced fuel flow; giving these injectors an approximate 50hp over stock.
  • For model years 2004.5-2007 we utilize a 124° spray angle
  • All injectors in each set are balanced and include a flow test sheet

-BBI injectors may cost more than the competition, but the world of 5.9 Cummins Performance injectors is no different than anything else in life: You get what you pay for.  In other words; buy right and buy once.

About BBI:

BBI Injectors have been developed into the finest common rail injectors presently on the market; setting the standard for common rail injectors in performance and reliability.

Big Bang Injection was founded by two Austrian gentlemen with over 30 years experience in the common rail injector industry.  Both men were previously employed directly by Bosch in their research and development facility located in Linz, Austria.

Warranty Information:

Remanufactured BBI Injectors are warrantied for 1 year with unlimited miles.

Core Charge:

A $900 core charge will be collected at the time of purchase and refunded upon core return based on the BBI core return Policy:


BBI Tube Add On

  • *

    BBI Injector Supply Tubes: 2003-2007 5.9 Cummins + $350.00

    It is always a good idea to install new supply tubes when you install new BBI injectors. The supply tubes have an edge filter inside which breaks up all particles bigger than 50µm into smaller pieces to avoid heavy injector failures. Your old tube edge filters likely have worn edges causing particles over 50µm to get into the injector. Also the sealing cone on the tip of the supply tube can show some wear over multiple assembling processes; Leading to leakage between the injector and the supply tube so it is always worth it to add supply tubes to your injector purchase.

$900 Core Charge Required (BBI)

  • Reman Injector Core *

    Reman Injector Core Charge + $900.00

    -Select the core charge unless you have prior authorization to ship your cores in advance👍

Product total

Options total

Grand total

Overnight shipping charges vary, if the cost is higher than the estimated flat fee you will be contacted for authorization to charge the difference.


There are no reviews yet.

Be the first to review “BBI Injectors: Stage 0.5 Remanufactured (2004.5-2007 5.9 Cummins)”

Your email address will not be published. Required fields are marked *